Diversified Manufacturing Inc.

CORE BUSINESS ACTIVITIES

Diversified Manufacturing Incorporated has been in business since 1955 with full service capabilities in Engineering, Metal Fabrication, Machining, Sheet Metal, Quality, Integration and Assembly, servicing various local and global industries.

DMI continues to pride ourselves on being cutting edge whether it be in the areas of Engineering, Quoting, Manufacturing or in the various Quality programs such as ISO, TQM, Lean, Kaizen, or Six Sigma.

DETAILED DESCRIPTION OF ACTIVITIES

Production Capabilities includes:

CNC Machining & Turning, Grinding, Laser Cutting, Punching, Bending, Forming, Shearing, Welding, Plasma Cutting, Cleaning, Sand Blasting, Finishing, Assembly, Painting, Stamping, Packaging, Warehousing, JIT and Vendor Managed Inventory capabilities.

Engineering Capabilities:

DMI has a full range of Engineering services that include Solid Works, COSMOS, CAMWorks, Auto Cad, Striker, fabriWIN, Compress, Focal Point DNC System by Cimnet, Factorynet DNC system by Intercim, Mechanical/Stress Engineering, and Project Management for any of your Machining, Fabrication, or Sheet Metal needs.

FACILITIES

Total Floor Space                                                                                   120,275 sq. ft.
Plant Capacity                                                                                       108,240 sq. ft.
Overhead Cranes                                                       30-ton capacity with 16’ clearance

EQUIPMENT LIST

Cutting, Burning, Preparation of Metals:

SIRIUS 3015 Plus Laser Processing Cell, GE Fanuc E-Series Laser Source (resonator) with “Solid State Electronic Excitation”, 3 axis with flying optics, Repetitive Accuracy +/- .0008”, Positioning Accuracy +/- .002”/40”, Simultaneous Axis Speeds up to 3900”/minute, Shuttle Tables with Tower Automation Ready, Flat Sheets from .001” through 1.0” thick, Etching and Plasma Detect Enabled, Plate Size max 60” x 120”, Z Axis 4” Travel, Tube Cutting Capabilities
CNC Burn Table – 10’ x 25’ window, 4 torch capacity, carbon steel 12” thick maximum, stainless steel 1 ½” thick maximum
CNC Tube Cutting System – Continuous feed cutting of raw material 20’ in length, up to 12” diameter round and to 3/8” maximum thickness, angles, holes, shapes of any size accurately in minutes
Gasco Track Burner
Gullco KAT Cutting Unit
Arcair N-5 Arcair-Matic Gouging Torch
Gullo Plate Beveler - ½” maximum
Pullmax Plate Beveler – ¾” maximum
Iron Worker #3
Hyd-Mech Saw (M-20A) - mitre 90-30, infeed capacity 40” wide x 30” high
Peerless Accumatic Bandsaw – infeed capacity 12” wide x 16” high
Marvel 8 Automatic Feed Vertical Bandsaw – 16” cutting depth x 20” high
(2) Do-All Vertical Friction Bandsaws
Select Vertical Bandsaw
Petralozzi – Radial Cut-Off Saw
Marathon – Manual Cold Saw, Versagraph Series

Punch Press:

Strippit – CNC 1500H30 turret
Strippit – Super 30 ton

Brakes:

Pacific – 400 ton 16” open height x 16’0” bed length
Niagara Hydraulic – 175 ton with back gauge
Cincinnati – 150 ton 10’0” bed length with back gauge
Chicago – 11 ton 4’0” bed length
Amada – 80 ton with 6’0” bed length

Presses:

Watson Stillman – 100 ton straightening press
Nugier – 60 ton
Wiederman Turret – with two arbors

Shears:

Accushear – 10’0” x 1/4” mild steel capacity
Lodge and Shipley – granite surface 8’0” x 3/16” mild steel capacity

Rolls:

Branch Hydraulic – 1” thick x 10’0” long capacity
Comeq – 3/8” thick x 8’0” long capacity
Niagara – power with 48” long capacity
Niagara – 1 land with 40” long capacity
3” Diameter – power 16 gauge x 40” capacity
Diarco – hand 12” long capacity

Riveter:

Chicago – Pneumatic PEM setting
Pemsetter

Oven:

Baking - 550’ gas (5’x 5’ x 6’)

Welding Qualifications:

ASME code section VIII division I “U”, & “R” STAMPS
ASME power piping B31.1 “PP”
PED (Pressure Equipment Directive)
China Manufacturing License
AISC simple steel bridge structures
AWS structural code B2.1, D1.1, D1.5, D1.6 & NYS DOT

Material Processed:

Carbon steel, stainless steel, aluminum, copper, magnesium, monel, inconel, nickel, titanium, & copper-nickel

Processes:

GTAW-TIG, GMAW-MIG, FCAW-Flux Core, SMAW-Stick, SAW- Submerged Arc, Silver Solder, Brazing, Copper Welding, Inertia Welding, & Stud Welding

Welding Machines:

(6)SMAW, (12)GTAW (AC/DC), & (14)GMAW/FCAW

Submerged Arc Welding Machines:

L Tech 1200 AMP – Complete with head flux system
Lincoln NA3N – Mounted on an Aronson arm 80” x 84” high

Spot Welders:

Miller – 20 KVA 1 phase
Alphill – (2) 30 KVA electric timer
TRW Spot welder TR-850)

Positioning Equipment:

Atlas – 200# (2)
MBC – 200#
Reiner – 200#
Aronson – 300#
Ransome – 300#
Mark V – 3000#
Aronson – 3000# (2)
Aronson – 4400#
Aronson – 4500#
Aronson – 5000# geared elevation

Welding Manipulators:

Aronson – 12’0” reach x 12’0” maximum height with AVC, Digital Wire Feed, Magnetic arc Controls, Seam Tracking
Mark V – Carriage Travel Type, 9’0” reach x 8’0” maximum height

Inertia Welders:

Caterpillar – Model 150

STANDARD MACHINING EQUIPMENT

Manual Lathes:

Enco – 12” swing x 36” between centers
Clausing – 14” swing x 46” between centers, 8” swing over carriage, 1 5/8” hole through spindle
Nameson – 17” swing x 33” between centers, 9” swing over carriage, 2” hole through spindle
Nardini – 40” swing x 320” between centers
Lodge & Shipley – 120” swing x 220” between centers specialty lathe
Cadillac Lathe – 30” swing x 84” between centers

CNC Lathe:

Mazak – 30” swing, Mazatrol T-2 Control
Okuma – 18” swing with live tooling
Mori Seiki – CL-25 – 17.7” swing

Vertical Turret Lathes (VTL):

Webster Bennett – CNC Funuc series O-T control, 72” swing x 41” height
Shibaura – 78” swing x 59” height, with Mimik Dynatrace attachment
Bullard – 36” swing x 36” height, with Allen Bradley control
Bullard – 36” swing x 36” height, with Allen Bradley control

Vertical Milling & Drilling Machines:

Bridgeport – (4) Manual, (2) with ITEC Digital Measuring System
Top Well – CNC machining center, 13” x 4’0” table
Cincinnati – CNC automatic tool change machining center, 20” x 42” table
OKK – CNC automatic tool change machining center, 21 ½” x 51” table
Awea – CNC automatic tool change machining center, 43” x 78” table
Monarch – CNC automatic tool change machining center, 30” x 78” table
Hurco – CNC automatic tool change machining center, 20” x 30” table

Horizontal Milling & Drilling Machines:

Cincinnati – CNC machining center, X = 40” Y = 40” table 20” x 40”
Cincinnati – CNC machining center, X = 100” Y = 40” table 31” x 100”
Cincinnati – Boring mill, horizontal travel = 18’ vertical travel = 72” spindle travel = 36” with two six foot square movable rotating tables
Carlton – CNC drilling & tapping machine, X = 240” Y = 96” table 40” x 21’
Cincinnati – CNC automatic tool change 5 axis machining center, X = 50” Y = 30” Z = 26” with built in A and B rotary tables
Cincinnati – CNC automatic tool change machining center, X = 100” Y = 36”
Cincinnati – CNC automatic tool change machining center, X = 100” Y = 48”
Cincinnati – CNC automatic tool change machining center, X = 60” Y = 40”
Mitsui Seiki, HU63A – CNC automatic tool change machining center with pallet changer, X = 35.4” Y = 37.4” Z = 31.3, table size 37.4” x 37.4”
Mori Seiki, MH-40 – CNC automatic tool change machining center with pallet changer, X = 22.05” Y = 19.69” Z = 20.05”, table size 15.75” x 15.75”
Mazak, Integrex e-1060V/6 – CNC automatic tool change full 5 axis machining center with milling and turning capabilities equipped with 2 pallets maximum swing of 41.34”, X=60.04” Y=41.73” Z=52.95”

Grinding Machines:

Blanchard – 84” table, capacity 100” swing x 36” vertical height
Blanchard – 32” table, capacity 36” swing x 14” vertical height
DoAll – surface grinder, capacity 6”x 12” x 9” under wheel
Cincinnati – tool & cutter grinder
Anor – knife grinder, capacity 2” x 8” x 168”

Planers:

Rockford – open side, capacity 4’ wide x 4’ high x 10’ long

Drill Presses:

Buffalo – #18
Willis Bergo Radial Drill
Jet - Bench
Fosdick M.T. Co
(2) Chicago

FINAL METAL PREPARATION

Sandblast Room – Enclosed 12’0” x 15’0’ x 13’0” with related sandblast equipment, steel grit
Paint Booth – (2) 92” x 96” x 80” equipped with airless or pressure system
Paint Room – 15’0” x 30’0” equipped with airless or pressure system
Hammond – Deburring & Polishing
Pressure Island – For cleaning, iron phosphate
Finishing – HVLP, our complete finishing department with the most sophisticated equipment is currently applying lacquers, enamels, epoxies, acrylics, vinyls and other coatings to meet rigid customer specifications
Assembly – Fully equipped with the latest tooling, hardware, and equipment to accommodate every job

QUALITY ASSURANCE

Certified/Recognized Standards:

ISO 9001:2008 – Certified
ASME – Section VIII, Division I
ASME – B31.1 Power Piping
PED (Pressure Equipment Directive)
Manufacturing License of Boiler & Pressure Vessel Peoples Republic of China
AWS – B2.1, D1.1, D1.5, & D1.6
AISC – Simple Steel Bridge Structures
Six Sigma
United Technologies Corporation – Q-Plus

Quality Controls:

Internal quality audits performed, vendor performance evaluated

Procurement Controls:

Pre-approved supplier listings, documents revised to include quality requirements, certificates of compliance and mill test reports controlled, source inspections performed, detailed inspection plans requested by suppliers, receiving, in-process, and final inspection check and controls

Process Controls:

Inspection procedures, instructions and verification of equipment readily available
First article inspection prior to production start-up
Inspection plans prepared for critical components

Non-conformance Controls:

Non-conforming material identified and quarantined
MRB Material Review Board in place

Process Documentation Controls:

Process documentation includes hardcopy work orders, shop traveler/quality plan, inspection reports, and drawings
Documentation maintenance and traceability controls per appropriate codes and/or customer request

Test Equipment:

Measuring – coordinate measuring machines, micrometers, verniers, gauge blocks, height gauges, bore gauges, ring gauges, thread gauges
Testing – mass spectrometer, hydrostatic, pneumatic, hardness, surface temperature, liquid penetrant, visual, magnetic particle, ultrasonics, surface finish
Coating Tests – thickness, paint, corrosion, adhesion
SPC – Mini Tab, statistical process control software